TURBO INSTALLATION INSTRUCTIONS
How to install a turbocharger in four easy
steps.
Anyone can install a turbo charger.
Here's how.
You must change oil lines prior to installing all
turbos
(1) PRE-INSTALLATION
- Service air cleaners and eliminate all restrictions and leaks
- Before installing turbocharger, inspect and remove all foreign
material from air inlet ducting and intake and exhause manifolds.
- Replace all oil pressure and drain lines which could be kinked,
broken, heat worn or internally damaged.
- Change engine oil and oil filters.
- Replace all contaminated crankcase and compressor filters.
(2) PRE-LUBRICATION
- Before attaching new oil drain line to turbocharger, CRANK ENGINE
until oil flows from oil drain hole in bearing housing. DO NOT START ENGINE.
- Attach NEW oil drain line to turbocharger.
(3) INSTALLATION
- Mount turbocharger and exhaust manifold using new gasket (avoid
using sealing material).
- Inspect exhaust system. Remove any restrictions which might cause
excessive back pressure before connecting to turbocharger.
- Attach NEW oil inlet line to turbocharger.
- Align bearing housing drain hole to not more than 30º from
vertical center position.
- Tighten clamps, capscrews or nuts to recommended specifications.
- Connect air pipage system to turbocharger.
(4) OPERATION
- Idle engine for 5 minutes. DO NOT REV.
- Check all systems for oil, air or exhaust leaks.
- Always have operator IDLE ENGINE for 1 minute PRIOR to SHUTDOWN
for longer turbocharger life.
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